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Process Engineer, Gigafactory 1

Company: Tesla
Location: Sparks
Posted on: July 11, 2019

Job Description:


* Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels.

* Champion continuous improvement projects (CIP) to maximize yield, capacity, and capability.

* Apply technical knowledge to innovate, design and develop processes, procedures, tooling, and assembly fixtures.

* Work with cross-functional teams to develop, validate, and improve processes used in manufacturing and manufacturability of designs.

* Enable data driven operational and financial decisions through predictive insights into tool and process performance, including integration of factory data systems and use of software such as MySQL, Python, R, JMP, Tableau and Ignition.

* Utilize structured problem solving techniques such as Design of Experiments (DoE), Five Why (5W) and Eight Disciplines (8D).

* Monitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA).

* Participate in the transition of a product from concept to pilot line production and into mass manufacturing.

* Monitor and audit manufacturing processes to ensure product specifications and standards are achieved.

* Create and maintain Manufacturing Instructions, routings, and associated processes.

* Participate in the development and maintenance of FMEAs and Control Plans.

* Implement and support Lean manufacturing and 5S initiatives.

* Analyze, develop, process, and implement Engineering Change Orders.

* Develop and modify line layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices.

* Disposition Non-Conforming Material

* Develop and train sustaining technicians

* Assist in the training of operators as needed.


* B.S. in Mechanical, Manufacturing, or Electrical Engineering; or equivalent or the equivalent in experience and evidence of exceptional ability.

* Minimally 4 years experience in a manufacturing environment preferred.

* Must possess process engineering skills (process development/improvement, troubleshooting, data analysis, constraint analysis, flow optimization, root cause analysis, etc.)

* Strong team working skills at all levels of an organization, especially skilled at working with direct labor to understand challenges and work on developing optimal solutions using structured methods.

* Good understanding of BOMs, manufacturability, process design, process validation, assembly methods, design reviews and cost reduction methodologies.

* Previous experience with Manufacturing Execution Systems (MES) desired.

* Experience breaking down high-level (e.g. device level) performance issues into addressable action items.

* Capable of identifying critical process parameters and applying statistics to process measurement and control.

* Strong skills with common workplace software (word processor, spreadsheet, database, etc).

* Ability to read and interpret basic mechanical and electrical drawings. Apply

Tesla participates in the E-Verify Program

Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.

Keywords: Tesla, Sparks , Process Engineer, Gigafactory 1, Engineering , Sparks, Nevada

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